Super-systems X5 Manual de usuario

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X5-SSI-uk 18-03-2009 17:53 Pagina 1
Temperature Controller
I 1 I 2 I 3
45.80
45.80
50
Instruction manual
PN 31095
PN 31097
Super System inc.
7205 Edington Drive
Cincinnati, Ohio 45249
United States
Phone: 513-772-0060
Toll free: 800-666-4330
Fax: 513-772-9466
www.supersystem.com
Model No. 31095 and 31097
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1 2 3 4 5 6 ... 73 74

Indice de contenidos

Pagina 1 - Model No. 31095 and 31097

X5-SSI-uk 18-03-2009 17:53 Pagina 1Temperature ControllerI 1 I 2 I 345.8045.80 50Instruction manualPN 31095PN 31097 Super System inc.7205 Edington

Pagina 2 - B symbol

Terminals654321282730292625719318203293310341123351224360,5Nm16151817141321RearterminalcoverCable size1 mm2 [2]5.7 mm0.22 in103 - Electrical Connecti

Pagina 3 - TABLE OF CONTENTS

65432128273029262571931820329331034112335122436161518171413216543212827302926257193182032933103411233512243616151817141321A BE C D CDA BE C D CD113 -

Pagina 4 - Operating mode

123 - Electrical Connections3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) BNotes:1] Ensure that the power supply voltage isthe same as that on the in

Pagina 5 - Cincinnati, Ohio USA

133 - Electrical Connections3.3.1 POWER SUPPLYBSwitching power supply with mul-tiple isolation and PTC protection.• Standard version:Nominal voltage:

Pagina 6 - 2 INSTALLATION

143 - Electrical Connections3.3.2 PV CONTROL INPUTBC For mA, mVInput resistance = 30Ω per mA;Input resistance > 10MΩ per mV;Input resistance = 10k

Pagina 7

153 - Electrical ConnectionsA - From Remote SetpointCurrent 0/4…20mA;Input resistance = 30Ω.Voltage 1…5V, 0…5V, 0…10V;Input resistance = 300kΩ.B - Fro

Pagina 8 - 2 - Installation

163 - Electrical Connections3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION)BThe functionality associated to each of OP1, OP2, OP4, OP5 and

Pagina 9

173 - Electrical Connections3.3.6-A SINGLE ACTION RELAY (TRIAC) CONTROL OUTPUTB3.3.6-B1 SINGLE ACTION LOGIC CONTROL OUTPUTB3.3.6-B2 SINGLE ACTION A

Pagina 10 - CONNECTIONS

183 - Electrical Connections3.3.6-F1 DOUBLE ACTIONDIGITAL/DIGITAL CONTROL OUTPUTBCoolloadStaticRelay2021OP6Notes for pages 17 - 18 - 19OP1 - OP2 Rel

Pagina 11 - 3 - Electrical Connections

193 - Electrical Connections3.3.6-G MOTOR POSITIONER OUTPUT RELAY (TRIAC) / RELAY (TRIAC)Valve drive PID without potentiometer 3 poleoutput with N.O

Pagina 12 - ~ T fuse for Triac outputs

2InformationccNOTESON ELECTRICSAFETY ANDELECTROMAGNETICCOMPATIBILITYPlease read these instructions carefully before proceeding with the installation o

Pagina 13

203 - Electrical Connections3.3.7 OP1-2-3-4 ALARM OUTPUTSBFuseAL3 load2829OP3[1]30[1]AL3 loadV~FuseNCCNOFuseAL1 load3132OP1[1]33OP2[1]AL2 loadV~FuseF

Pagina 14

3.3.10 PROFIBUS DP (OPTION)B213 - Electrical ConnectionsDPDNDGVP1234•Galvanic isolation 500 Vac/1 min• Compliance to the EIA RS485standard for PROFIB

Pagina 15

I 1 I 2 I 345.8045.80 50224 - Operation4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODESP operating Setpoint(Local/Remote or Stored)% Control outpu

Pagina 16

234 - Operation4.1.2 KEY FUNCTIONS AND DISPLAY IN PROGRAMMING MODEAThe parameter setting proce-dure has a timeout. If no keysare pressed for, at lea

Pagina 17

4.2.1 NUMERIC ENTRY (i.e. the modification of the Setpointvalue from 275.0 to 240.0 )4.2.2 MNEMONIC CODE SETTING (e.g. configuration see page 26)244

Pagina 18

254 - Operation4.3 CONFIGURATION PROCEDUREConf275.8 Menu C.pas 33OKConfEHit274.8InP.S.P. Out L.inP ALMConf ConfConfConfConftiMeConf(see page 26) (see

Pagina 19

HertzphHz264 - Operation4.3.1 INPUTS CONFIGURATIONConfInP.Inp.Unitsc.ddsc.loé 0é 0sc.Hié9999SqrénoCHarénoé0=10énoneLINEAR INPUTONLYInput type see

Pagina 20

ConfS.P.S.P.tyS.P.tréLocénoS.P.tMéP.SecéNorS.slREMOTEINPUT ONLYrS.Iné4=20274 - Operation4.3.2 SETPOINT CONFIGURATIONSetpointtypesee table 3Stored Setp

Pagina 21

284 - OperationConfOutCn.tyM.C.OPrt. 2énoneO.rt.2é4=20rt.L2é 0rt.H2é9999éPid:réOFFrt.H1é9999rt.L1é 0O.rt.1é4=20rt. 1énoneF.OutéOFFS.OutéOFFC.OP.5é

Pagina 22 - 8888____ 8888

294 - OperationWhen OP5 and OP6 outputsare not configured as controloutput, they can retransmit thePV, SP or MV linearized value.Retransmitted signaln

Pagina 23

3Table of contents5 DISPLAYS...

Pagina 24 - $ or % once to

ConfL.inpIL1IL2éOFFéOFFIL3éOFF304 - Operation4.3.4 DIGITAL INPUT CONFIGURATION 4.3.5 ALARM CONFIGURATIONIL1 digital input functionsee table 10IL2 digi

Pagina 25 - C.Pas (see page.50)

314 - OperationAL. 4éOFFA4.OuéOP4LtchénoblocénoblocénoLtchénoA3.OuéOP3AL. 3éOFFblocénoLtchénoA2.OuéOP2AL. 2éOFFdonbénodonbénodonbéno-AL2 alarm typesee

Pagina 26

324 - OperationAbsolute alarmActive highé-fsHActive lowé-fslhyd hyuOnOffOnOffAlarm thresholdHigh rangeLow rangeDeviation alarmActive highActive lowé-d

Pagina 27

mA°COP1275.0A / M1 2 3Ilba4334 - Operation[C] START-UP DISABLING∆SPDisableSPOnOffStart-uprampdownrampup∆SPthreshold=SP± rangeDisableSP∆SPOnOffStart-up

Pagina 28 - OFF/-100…+100%

344 - Operation4.4 PARAMETERIZATION - MAIN MENUMenuS.P.MenuAL275.0274.8Menutime(see page 36)Setpoint menu (see pages 37)Operatormode(see page 41)Alarm

Pagina 29

354 - OperationMenuTuneMenuPIdMenuInPMenuConfMenuAccSMenuCoMMMenuOut(see page 43)Input menu(see page 54)Accessmenu(see page 25)Configurationmenu(see p

Pagina 30

364 - Operation4.4.1 PARAMETERIZATION - SETPOINT MENUMenuS.P.L=réLocSL. uSL. déOFFéOFFS.P. HéH.réangeS.P. LéL.réangeBiasé 0rtioé 1:00S.P. 2S.P. 3é

Pagina 31

374 - Operation4.4.4.2 TIMER FUNCTIONAThe Timer cannot beenabled with Heat/Coolcontrol.To enable this function, performthe following:1 In order to us

Pagina 32 - #OpI #Op2 #Op3 #Op4

384 - OperationTIMER COUNTING MODESA - Counting start time inside the band,end in control mode.The time counting starts only when the erroris inside a

Pagina 33 - #donb = yes

394 - OperationTIMER COUNTING MODESD - Counting start time = timer launch time,end with control output forced to zero.The time counting starts when th

Pagina 34 - (only with AL3 enabled)

41 - Introduction1 INTRODUCTIONMain universal inputControl AlarmsRetransmissionResourcesPVAUXIL1IL2IL3OP1OP2OP3OP4OP5OP6(option)Special functionSetpo

Pagina 35

404 - OperationIf there is a power failure dur-ing the Timer execution, thevalue of the elapsed time is lost.Depending on Timer action#t.act selection

Pagina 36

414 - Operation4.4.2 PARAMETERIZATION - ALARMS MENUMenuALhy.3ué 1hy.3dé 1hy.4ué 1hy.4dé 1hy.2dé 1hy.2ué 1hy.Iué 14---é 03---é 02---é

Pagina 37 - AThe Timer cannot be

424 - Operation4.4.3 PARAMETERIZATION - PID MENU (not shown for ON-OFF control action)MenuPIDOKt.d. Cé 12:0t.i. Cé 60P.b. Cé 5:0M.reSé 50:0O.C.é 1

Pagina 38 - #t.Mod = 4

MenuTuneYesNot.d.t.i.p.b.tuneénofor ATOK434 - Operation4.4.4 PARAMETERIZATIONTUNING MENU (not shown for ON-OFF control action)4.4.5 PARAMETERIZATION I

Pagina 39 - #t.Mod =7

444 - Operation4.4.6 PARAMETERIZATION - OUTPUT MENUMenuOutOp.hyé 1ST.tMSt.OPé Offé 10OP.ré OffOP. Hé100:0OP. Lé 0:0MU.hyMU.tMé 0:5é 60Op.rCé Off

Pagina 40 - Ö LED is on

PAr.ybdr.Sé9600énoneAdd.Sé 1PAr.yé 3Pro.Sbdr.Sé9600éJbuSAdd.Sé 1Pro.SéJbuSAdd.Pé 3MenuCoMMDepending on serial communication choosen (see model

Pagina 41 - OFF/1...9999

4.5.1 SETPOINT MENU464 - Operation4.5 PARAMETERSFor a simpler use of the con-troller, the parameters have beenorganized in menus, accordingto their fu

Pagina 42

474 - OperationStored SetpointTracking(see chapter 4.3.2 at page 27)Two different operation modecan be set:A Stand-by mode# noThe selection of any me

Pagina 43 - P.b.,t.i.,t.d

484 - Operation4.5.2 ALARM MENU(see also pages 32 and 33)Asymmetricupper alarmhysteresisAsymmetriclower alarmhysteresisThe parameter can be setbetween

Pagina 44 - 0ff/1…100%

494 - Operation4.5.3 PID MENUNot present with On-Off mainoutput or Timer PID = 0.ProportionalBandCool Proportional BandThis parameter specifies thepro

Pagina 45

PNMNSNV~(L-N): 31095: X5-3150-0300: A0A-0819/1208: 100÷240V 50/60 Hz - 5WI 1 I 2 I 345.8045.80X5 50B C Dwww.supersystem.comCincinnati, Ohio USA51 - In

Pagina 46 - #sl. u and #sl. d parameters

it modifies the PID term para-meters.It is the ideal for all applicationswhere it is required to continu-ously change the PID termsparameters in order

Pagina 47 - Setpoint span

514 - Operation4.5.6 OUTPUT MENUControl outputhysteresisThe parameter can be setbetween zero and 5% of theconfigured Span and set inEngineering units.

Pagina 48 - Alarm threshold

524 - Operation4.5.7 SERIAL COMMUNICATION MENU (OPTION)RS485 address communication- 1…247SLAVE Profibus DPaddress- 3…124All instruments connected to t

Pagina 49 - 4 - Operation

534 - Operation4.5.8 TIME MENUTime band Start0… 100Time band Run0… 100 (only fort.Mod = 2, 3)These two commands set theband at start time count andthe

Pagina 50 - Off the filter is bypassed

275.8A.pas 11OK274.8MenuAccSAc.leE.AMnAc.lefUllEHecnoneyesC.pasOperEHecC.pas 33544 - Operation4.6 PARAMETERIZATION - ACCESS MENU - PASSWORD - CALIB

Pagina 51 - Heat Cool

45.8045.80X5 50Ac.leA.pasEditEHecA.pas IIEHecloadEHecstorpot.HEHecC.potpot.l O 255554 - OperationAccess to the edit levelChange the Access pass-wor

Pagina 52 - A Please, read the user

564 - OperationWith the access level Edit, theuser defines which groups andparameters are accessible tothe operatorAfter selecting and confirmingthe a

Pagina 53

575 - Displays5.1 STANDARD DISPLAY275.0274.8 63275.0274.8 63rel. 00AHard3150Out 30.0t.s.p.300.0Op 63.0 °C274.8tune nos.selnone3fs.H365.8ABCDProdu

Pagina 54 - A.pas [A] parameter, the

586 - CommandsCOMMANDS TO THE CONTROLLER AND OPERATING PHASES6 COMMANDSThe commands can beentered in 3 ways:6.1 KEYPADsee page 55• Setpoint modificat

Pagina 55

596 - Commands6.1 KEYPAD COMMANDS6.1.1 SETPOINT MODIFICATION 6.1.2 AUTO/MANUAL MODEThe Setpoint is directly modi-fied with the $% keys.Once entered,

Pagina 56 - $% keys to select

62 - Installation2 INSTALLATIONInstallation must be carried out byqualified personnel.Before proceeding with the installation ofthis controller, read

Pagina 57 - 5 DISPLAYS

606 - Commands6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)MenuS.P.275.0274.8l=rl=rlocl=rreMlocs.sels.selS.L

Pagina 58 - 6 COMMANDS

275.0274.8MenuTunetunetune notune yes no616 - Commands6.1.5 TUNE RUN / STOPOperatormodeTuningmenuThis controller is provided with2 different Tuning

Pagina 59 - OPAUTO=OPMAN

Start-Hold timer#strt — — Start-Hold timerReset Out 3#tres — — Reset Output 3 connected to the timerEnd timer#End — — Abort timer626 - Commands6.2 DIG

Pagina 60

638 - Technical Specifications8 TECHNICAL SPECIFICATIONSTotal configurability(see chapter 4.3 page 25)PV Input(see pages13,14 and page 26)Featuresat 2

Pagina 61

8 - Technical Specifications64Featuresat 25°C env. temp.DescriptionRemoteSetpointNot isolatedaccuracy 0.1%Current: 0/4...20mA: Rj = 30ΩBias in enginee

Pagina 62

658 - Technical SpecificationsFeaturesat 25°C env. temp.DescriptionAlgorithmPID with overshoot control or On-off - PID with valve drive algorithm, for

Pagina 63 - 8 TECHNICAL SPECIFICATIONS

668 - Technical SpecificationsFeaturesat 25°C env. temp.DescriptionOP1 - OP2 outputsSPST Relay N.O., 2A/250Vac (4A/120Vac) for resistive loadTriac, 1A

Pagina 64

678 - Technical SpecificationsFeaturesat 25°C env. temp.DescriptionTuningFuzzy-Tuning type . The controller selects automatically the bestmethod accor

Pagina 65 - 8 - Technical Specifications

Factory default parameters68FACTORY DEFAULT PARAMETERSParameter Parameter Name Default value User settings NotesS.SELSetpoint selection NONESP.11st st

Pagina 66

Factory default parameters69tFl1AL1 delay 1Hy.2uAL2 alarm hysteresis Up 1Hy.2dAL2 alarm hysteresis Down 1tFl2AL2 delay 1Hy.3uAL3 alarm hysteresis Up 1

Pagina 67

72 - Installation2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT96 mm3.78 in110 mm4.33 in48 mm1.89 in10 mm max.0.39 in max.10 mm max.0.39 in max.65

Pagina 68 - FACTORY DEFAULT PARAMETERS

Factory default parameters70t.i.Integral time 60t.d.Derivative time 12.0d.ErrError Dead Band OFFO.C.Overshoot Control 0.8O.C.r.b.Overshoot Control rel

Pagina 69 - Factory default parameters

Factory default parameters71OP.rControl output maximum speed OFFSt.OPSoft start output high value OFFSt.tMSoft start time 10M.tOutput minimum step Ser

Pagina 70

Factory default parameters72A.PASAccess password 11InInput type selection 0 - 10UnitEngineering units NONESC.ddNumber of decimals (0... 3) 0SC.loLow r

Pagina 71

73WarrantyWARRANTYWe guarantee this product to befree from defects in material andworkmanship for 3 years from thedate of shipment.The warranty above

Pagina 72

74Icons tableMain universal input Digital inputThermocouple Isolated contactRTD (Pt100) NPN open collectorDelta Temp (2x RTD) TTL open collectormA and

Pagina 73 - WARRANTY

82 - Installation2.2 ENVIRONMENTAL RATINGSBOperating conditionsMAltitude: up to 2,000 mTTemperature: 0…50°C [1]%RhRelative humidity: 5…95 % non-conde

Pagina 74 - ICONS TABLE

92 - Installation2.3.1 INSERTTHE INSTRUMENT1 Prepare panel cut-out;2 Check front panel gasketposition;3 Insert the instrument through the cut-out.2.3.

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